UQuanzhou Zhuoye: Ukusebenzisa intsimbi ye-manganese njengepeni, ukubhala imbali yempumelelo yetekhnoloji kwii-casters zaseTshayina.

Kwi-"capillaries" yemveliso yemizi-mveliso, ii-casters, nangona zincinci, zinoxanduva oluphambili lokusebenza kakuhle kwezixhobo. Ngelixa uninzi lweenkampani zisasebenzisa intsimbi yendabuko, ii-Quanzhou Zhuoye Manganese Steel Casters sele zidlule kwingxaki yeshishini "ngoguquko lwayo lwentsimbi ye-manganese." Ukusukela oko yasekwa ngo-2008, ichithe iminyaka eli-18 ihlakulela indlela eyahlukileyo "yokuzimela kwezobuchwepheshe + ukuxhotyiswa kwenkcubeko," iba yi-microcosm yotshintsho lweshishini le-caster laseTshayina ukusuka kwi-"OEM" ukuya kwi-"intelligence manufacturing."
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Ukuphumelela kukaZhuoye kwaqala ngokufuna kakhulu izinto. Ngokungafaniyo nezinto ezisisiseko zesinyithi ezisetyenziswa ngabantu abaqhelekileyo abasebenzisa izixhobo zombane, uZhuoye waba nguvulindlela ekusetyenzisweni kwentsimbi ye-manganese enamandla aphezulu kunye namandla okuvelisa angama-800MPa kwimveliso yezibiyeli. Emva konyango olukhethekileyo lobushushu, yenza isakhiwo sekristale ye-austenitic, igcina ubunzima bentsimbi ngelixa ikwanokumelana nempembelelo kunye nokuqina kwerabha. Olu kuphumelela kwezinto luvumela imveliso ukuba isebenze ngokuzinzileyo kwiindawo ezinzima ukusuka kwi--40℃ ukuya kwi-120℃, kwaye idlule iiyure ezili-1000 zovavanyo lokutshiza ityuwa ngaphandle kokugqwala, idlula kakhulu umndilili weshishini, okwenza ukuba ifaneleke ngokufanelekileyo kwiimeko ezinzima ezifana nezinto zokuhambisa ezibandayo, imigodi, kunye namazibuko. Ubuchule bobuchwephesha bunamandla aphambili kaZhuoye. Phakathi kobuchwepheshe obunelungelo lobunikazi benkampani obuyi-122, uninzi luzalisa izikhewu zasekhaya—“isakhiwo sokudibanisa esineebhere ezimbini” esiphuhliswe ngokuzimeleyo sinciphisa i-coefficient yokumelana nokujikeleza ukuya kwi-0.008, sigcina umzamo ongaphezulu ngama-40% kunabasebenzisa izixhobo zombane abaqhelekileyo; "Umphezulu wevili ochasene nokutyibilika kwe-gradient" usebenzisa i-laser engraving ukwenza ubume be-micron-level, ukwandisa i-friction coefficient kwiindawo ezinamafutha nge-30%, ukusombulula ngokupheleleyo ingxaki yokutyibilika phantsi kwemithwalo enzima. Idityaniswe nomzimba wevili ochanekileyo we-±0.01mm owenziwe yi-five-axis linkage machining center, i-caster nganye ifikelela ekusebenzeni okuzinzileyo "kwezigidi zeeroli ezingenazo iimpazamo." Okumangalisayo ngakumbi kukuba, iZhuoye idibanisa "umoya wezandla" weQuanzhou kwi-DNA yayo yokuvelisa. Ngaphaya kwemigca yemveliso ezenzekelayo, inkampani igcina iinkqubo zokulinganisa ngesandla zezixhobo eziphambili, kunye nesiqwenga ngasinye sihlengahlengiswa ngononophelo ziingcali eziqhayisa ngeminyaka eli-10 yamava. Kwilabhoratri, iqela ngalinye leemveliso lidlula kwiimvavanyo ezisixhenxe eziqatha, kubandakanya ubomi, ukumelana nokuguguleka, kunye nokumelana nempembelelo, kunye nedatha elayishwa kwilifu ngexesha langempela ukuze kulandelelwe umjikelo wobomi. Olu dibaniso "lokuvelisa ngokuchanekileyo + ubugcisa" lwenze iZhuoye yakwazi ukuphumelela isiqinisekiso senkqubo yolawulo lomgangatho wezixhobo nezixhobo, yaba liqabane lexesha elide leenkampani ezidumileyo ezifana neHeng'an, iMidea, kunye neAnta, kunye neemveliso ezithunyelwa kwiindawo ezingaphezu kwama-20 eYurophu, eMelika, nakuMbindi Mpuma. Inkcubeko yenkampani yinzuzo yokhuphiswano engabonakaliyo kaZhuoye. Ukunamathela kwinjongo "yokwenza ukuphathwa kube lula kwaye amashishini asebenze ngakumbi," inkampani iseke inkqubo "yokusebenza edibeneyo kane": ukucinga okudibeneyo, iinjongo ezidibeneyo, imigangatho edibeneyo, kunye nesenzo esidibeneyo, ukufezekisa impendulo ekhawulezileyo yeeyure ezingama-24 ukusuka ekukhethweni kwabathengi ukuya kwinkonzo yasemva kokuthengisa. Ngaphezu koko, iphupha lenkampani "lokutshintsha indlela ihlabathi elibona ngayo abathungi baseTshayina" livumela iZhuoye ukuba igcine imigangatho yayo yomgangatho phakathi kokhuphiswano lwamaxabiso kushishino, isebenzisa iimveliso ezisebenza kakuhle nezingabizi kakhulu ukuphucula udumo lwehlabathi lwabathungi abaveliswa ngaphakathi. Namhlanje, iZhuoye ayisenguye nje umenzi we-caster, kodwa ngumboneleli weenkonzo zezisombululo zokuphatha izinto zoshishino. Ukususela kwiikhasta ezenzelwe ngokukodwa izixhobo ezikrelekrele ze-AGV ukuya kwiikhasta ezinzima kakhulu ezinobunzima obuziitoni ezili-10, ukusuka kwiikhasta zorhwebo ezingathethiyo, ezingakrweliyo ukuya kwiikhasta ezikhethekileyo ezingamelani nokugqwala, uluhlu olupheleleyo lweemveliso lugubungela iimeko zokusetyenziswa ezingaphezu kwe-100, ukuhlangabezana neemfuno ezichanekileyo zokwenziwa kwezinto ezikrelekrele kunye nokuziqhelanisa nokuphuculwa nokuguqulwa kwamashishini emveli. Ukujonga phambili, ngokuhambela phambili kwe-Industry 4.0, iZhuoye ikhawulezisa ukwanda kwayo kwintsimi yeekhasta ezikrelekrele, iceba ukudibanisa itekhnoloji ye-sensor ukuze kufezekiswe ukujonga ukunxiba ngexesha langempela, inike "iikhasta zentsimbi ze-manganese zaseTshayina" ilizwi elinamandla kwimarike yehlabathi.

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Ixesha leposi: Matshi-17-2026